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Manufacturing
Fusion Optix has invested heavily in a range of in-house manufacturing capabilities. We can cover anything from assembly of LED lighting modules to die cutting of our optical films or laser processing or thermoforming our optical sheet, through to full production of custom optical film and sheet products. For a full list of manufacturing services please feel free to contact us.
High Volume Production of Film and Sheet
Fusion Optix has two customized, high quality, optical films lines (6" and 12" widths) in-house at our Woburn MA facility. Both lines are used for the high volume production as well as rapid turn prototyping and pilot work. We have developed highly specialized processes to produce optical films and sheet based upon our CORE™ technology. We have capacity to produce several million linear feet annually and both film lines have been proven in large volume to meet even the strictest OEM quality standards.
High Volume Production of Light Guides
Fusion Optix is a pioneer in light guide technologies and has extensive in-house capabilities for both rapid prototyping and volume manufacturing based upon both laser-etched and Fusion Optix's innovative integrated light guide technology. We are able to process light guides up to 3' x 2' in size and have plans to extend the capability to large sizes in the near future.
Optical-grade Cleanroom Lamination
Fusion Optix has developed several proprietary processes for lamination (film-to-film and film-to-sheet) and for mating of materials. We have two cleanroom lamination stations (24" and 60" widths) each capable of being used for volume production. There are several bonding options including pressure sensitive adhesive (PSA) and solvent or thermal and pressure. All lamination is conducted in a clean environment to eliminate particle defects and other contaminants.
High Performance Coatings & Embossing
To help manufacture our innovative platform of multifunctional components and films, Fusion Optix has established in-house coating and embossing capabilities. We have the ability to apply prism, microlens, lenticular, and other specialized coatings to any of our material systems, in volumes ranging from prototyping to high volumes.
Injection Molding & Thermoforming
Fusion Optix has developed the capability to mold lenses and diffusers from a variety of high performance materials. We are able to quickly turn around first article prototypes, and we then develop a process for high volume production that depends on the nature of the component. We are also able to increase functionality of the components through the molding process.
CNC Routing & Laser Processing
Along with die cutting, we have CNC routing and laser processing capabilities for precision cutting, as well as scribing and engraving. This capability is particularly useful for rapid prototyping of lenses, diffusers, and LED systems such as backlights and light engines.
Die Cutting
Fusion Optix developed die cutting capabilities in order to complement our optical film and component technology by supplying finished parts and sheets. We can die cut according to customer drawings, or we can develop drawings for components and systems that we develop for customers.
Other Capabilities
Applications Engineering
Fusion Optix applications engineers are on hand to help adopt our products. For instance our components enable "greener" versions of lighting fixtures based upon improving T8 and T5 lamps. Improvements in optical and aesthetic performance while increasing system efficiency.
Product Development
Fusion Optix can help design and prototype new optical components and advanced lighting systems. The light emitting diode (LED) is a rapidly emerging technology. Fusion Optix optical components and materials enable the widespread adoption of LEDs in luminaires and lamps.
Quality Assurance
Fusion Optix state-of-the-art capabilities to help our customers ensure performance and reliability as they seek to adopt our unique range of products and solutions. We share common quality goals with our OEM customers. Our approach is designed to support cost effective offerings that satisfy even the most stringent of OEM and industry standards.
